Solutions
Our Solutions
From power distribution to plant-wide automation — engineered, manufactured, and commissioned by Nexion Automation.
Electrical Solutions
Intelligent Power Distribution & Motor Control Solutions
At Nexion Automation, we design, manufacture, and deliver high-performance electrical distribution and motor control solutions that form the backbone of modern industrial infrastructure. Built on IEC 61439-verified design and manufacturing discipline, our panels are engineered to maximize reliability, safety, operational efficiency, and asset performance — from power distribution to intelligent motor control, drive systems, and power quality management.
Leveraging advanced engineering practices and a robust manufacturing ecosystem, we provide customized electrical panels that meet the demanding requirements of industries worldwide.
Power Distribution Solutions
A reliable electrical network begins with a robust power distribution system. Our engineered solutions ensure safe and uninterrupted power flow across your facility while providing maximum protection and operational flexibility. Available in Single Front, Double Front, and Back-to-Back execution to match your layout and access requirements.
Offerings
- Power Control Centers (PCC)
- Main & Sub Distribution Panels
- Power Management Systems
- Bus Coupler & Synchronization Panels
- Energy Monitoring Solutions
- Electrical Protection Systems
Motor Control Solutions
Efficient motor control is critical for plant productivity. Our MCC and Intelligent MCC (iMCC) solutions provide centralized motor management, advanced diagnostics, real-time monitoring, and seamless integration with plant automation systems — reducing downtime and simplifying maintenance across the plant lifecycle.
Offerings
- Motor Control Centers (MCC)
- Intelligent MCC (iMCC)
- Fixed & Withdrawable MCC Panels
- Smart Motor Protection Systems
- Network-Enabled Motor Control Architectures
- Integrated Automation & Motor Management Systems
Drive & Motion Control Solutions
We provide complete AC and DC drive solutions engineered to optimize process performance, reduce energy consumption, and improve operational control across diverse industrial applications.
Offerings
- AC Variable Frequency Drive (VFD) Panels
- DC Drive Panels
- Soft Starter Panels
- Multi-Drive Systems
- Regenerative Drive Solutions
- Customized Drive Control Panels
Empowering Industries with Safe, Reliable, and Future-Ready Electrical Infrastructure.
Automation Solutions
Intelligent Process & Machine Automation Solutions
Nexion Automation designs, engineers, and delivers complete automation solutions that connect your plant floor to your business decisions. From PLC-based control panels to SCADA visualization, IIoT connectivity, and legacy system modernization, we build automation architectures that improve uptime, safety, and operational visibility — engineered to work across leading industry platforms rather than locking you into one.
Process Control & PLC Automation
The foundation of any automated plant is a reliable, well-engineered control system. We design, build, program, and commission PLC-based control panels tailored to your process, with the flexibility to work across major automation platforms.
Offerings
- PLC & PAC-Based Control Panel Design and Manufacturing
- Multi-Platform Programming
- Ladder Logic, Function Block, and Structured Text Programming
- Process Interlocks & Safety Logic Integration
- Factory Acceptance Testing (FAT) & Site Commissioning
SCADA & HMI Solutions
Real-time visibility is what turns automation into control. Our SCADA and HMI solutions give operators clear, intuitive access to process data — from a single machine to a plant-wide network — with alarming, trending, and historical logging built in.
Offerings
- SCADA System Design, Development & Integration
- Custom HMI Design & Programming
- Alarm Management & Historical Data Logging
- Remote Monitoring & Secure Remote Access
- Multi-Site & Enterprise-Level SCADA Architecture
Motion, Drive & Robotics Integration
Beyond individual drive panels, we integrate motion control, servo systems, and robotics into a coordinated automation architecture — ensuring precise, synchronized operation across your production line.
Offerings
- Motion Control & Servo System Integration
- Robotics Integration for Assembly, Material Handling & Palletizing
- Vision System Integration for Inspection & Quality Control
- Conveyor & Line Control Automation
- Drive-to-PLC Communication & Synchronization
Legacy Modernization & System Migration
Aging relay logic and obsolete PLCs don't have to mean a full shutdown. We retrofit and migrate legacy control systems to modern platforms with minimal disruption, extending equipment life while adding the diagnostics and connectivity of a modern system.
Offerings
- Relay-to-PLC Conversion
- Legacy PLC & HMI Replacement / Platform Migration
- Obsolescence Management & Spare Parts Strategy
Engineering Discipline & Cybersecurity
Automation systems are only as reliable as the engineering discipline behind them. Every project follows a structured design-build-test-commission process, with security built in from the architecture stage — not bolted on afterward.
What This Means for You
- Structured Design Reviews & Documentation (P&IDs, I/O Lists, Functional Design Specifications)
- Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT) Before Handover
- Industrial Cybersecurity Aligned to IEC 62443
- Operator Training & Post-Commissioning Support
Turning Plant Floor Data into Operational Intelligence.
IEC 61439
Manufacturing Excellence
Every panel manufactured by Nexion Automation is built with a focus on quality, safety, reliability, and long-term performance. Our manufacturing processes follow stringent quality controls and industry best practices to ensure consistent performance under the most demanding operating conditions.
IEC 61439 for low-voltage switchgear and controlgear assemblies governs how every PCC, MCC, iMCC, and APFC panel is designed, segregated, and tested as a Type-Tested / Design-Verified Assembly before it leaves our facility — not a label applied after the fact.
What This Means for You
- Forms of Separation — Form 1 to Form 4b internal segregation, matched to your safety and maintainability needs
- Type-Tested & Design-Verified Assemblies — verified by test or calculation per IEC 61439-1/2
- Arc Containment — designs assessed to IEC TR 61641 where enhanced personnel safety is required
- CPRI Type-Tested Panel Solutions — Short Circuit Withstand, Temperature Rise, Degree of Protection (IP), Dielectric & Insulation, Mechanical Endurance, and Busbar System Validation
Designed to Global Standards
- IEC 61439-1/2 & Related IEC Standards
- IS Standards
- CPRI Certified Designs
- Industrial Electrical Safety Requirements
Industrial Software & IT
Industrial Software & IT Solutions
Connecting the plant floor to enterprise systems is what unlocks real productivity gains. We integrate Manufacturing Execution Systems (MES) and IIoT connectivity to give you real-time production tracking, OEE visibility, and data that flows seamlessly into your business systems.
MES, IIoT & Industry 4.0 Integration
We bridge the gap between operational technology (OT) and information technology (IT), enabling seamless data flow from field devices to boardroom dashboards. Our integration expertise spans all major industrial protocols and enterprise platforms.
Offerings
- MES Integration & Real-Time Production Tracking
- IIoT & Industry 4.0 Connectivity (Modbus, Profinet, OPC UA, MQTT)
- OEE Monitoring & Downtime Analytics
- Cloud & On-Premise Data Historian Integration
- ERP-to-Plant Floor Data Connectivity
Custom Software & Dashboard Solutions
Beyond standard platforms, we develop custom .NET and JavaScript-based applications, operator dashboards, and reporting tools tailored to your specific production environment and KPIs.
Offerings
- Custom Production Dashboard Development
- Batch Reporting & Compliance Documentation
- Real-Time Order Dispatching & Scheduling
- Energy Monitoring & Consumption Analytics
- Multi-Plant Data Aggregation & Reporting
Turnkey Projects
Turnkey Projects
From concept to commissioning, Nexion Automation delivers complete turnkey industrial automation and electrical projects with single-vendor accountability. Our end-to-end execution model covers everything from control philosophy development and detailed engineering to panel fabrication, site installation, testing, and handover — eliminating coordination gaps and multi-party blame-shifting.
Detailed Engineering & Design
We produce complete engineering documentation packages before a single cable is laid — ensuring every system is designed, reviewed, and approved prior to manufacture and installation.
Offerings
- Single Line Diagrams (SLD) & P&IDs
- I/O Lists & Instrument Index
- Cable Schedules & Routing Drawings
- Functional Design Specifications (FDS)
- Load Analysis & Power Studies
Procurement & Supply Chain
We manage the complete procurement lifecycle — from vendor qualification and purchase order management to inspection, logistics, and delivery to site — ensuring quality components arrive on schedule.
Offerings
- Vendor Qualification & Management
- Equipment Procurement & Inspection
- Material Tracking & Logistics
- Spare Parts Strategy & Provisioning
Installation, Testing & Commissioning
Our site teams execute complete installation, cable management, and integrated system testing — with rigorous FAT/SAT protocols ensuring every system performs to specification before handover.
Offerings
- Site Installation & Cable Management
- Factory Acceptance Testing (FAT)
- Site Acceptance Testing (SAT)
- Integrated System Commissioning
- Operator Training & Documentation Handover
E-House Solution
E-House Solution
Nexion Automation's E-House solutions provide completely pre-fabricated, factory-tested, and ready-to-deploy containerized electrical and automation infrastructure modules. Designed for rapid deployment at remote, harsh-environment, or space-constrained sites, our E-Houses eliminate extensive on-site construction while delivering enterprise-grade electrical infrastructure — pre-wired, pre-tested, and plug-and-play ready.
Containerized Electrical Infrastructure
Our E-Houses are custom-engineered structural modules housing complete HT/LT switchrooms, MCC rooms, and drive rooms — fully pre-wired and factory-tested to eliminate on-site electrical construction risk.
Offerings
- Containerized HT/LT Switchrooms
- Pre-Wired MCC, PCC & Drive Rooms
- Integrated HVAC, Lighting & Fire Protection
- Structural Steel Skid & Enclosure Fabrication
- Stacker & Reclaimer Footprint Modules
Factory Testing & Site Readiness
Every E-House undergoes complete yard validation and factory acceptance testing at our Kundli facility before dispatch — ensuring full system verification prior to site deployment, minimizing installation time and on-site risk.
Offerings
- Yard Testing & Full FAT Before Dispatch
- Pre-Commissioned Automation & Control Systems
- Ruggedized for Mining, Material Handling & Harsh Environments
- Short Lead-Time Modular Deployment
- Global Shipping & On-Site Integration Support
Ready to Automate Your Plant?
Talk to our engineering team for a tailored automation roadmap — from control philosophy to commissioning.